Heated jacket is often the multi-layered functional clothing with build in heated elements to afford flexible warmth connecting with battery pack through USB cable. Similar to other jackets, heated jackets are designed and manufactured for different application scenarios like casual softshell, hunting, ski, fishing, motorcycle, outdoor, work heated jacket, and more.
Currently, heated jackets are receiving more and more attention and popularity from consumers. Heated jackets generally sell for $120-250. The retail price is high compared to regular jackets. No matter who you are, no matter what the application scenario is, you will encounter the following problems when purchasing a heated jacket:
- What Is a Heated Jacket?
- How Does Heated Jacket Work?
- How Much Does Heated Jacket Cost?
- What Are Famous Heated Jacket Brands?
- Who IS The Reliable Custom Heated Jacket Manufacturer?
As a heated jacket manufacturer and supplier with 15+ years of industrial experiences, BOWINS Garment offers OEM/ODM service for global famous heated clothing brands. In this blog, let us delve into the heated jacket cost form a manufacturer’s view. And we will try to provide you with the approximate price range references for heated jacket. We think it will help you when you choosing right heated jacket for specific needs.
1. What Is a Heated Jacket?
A heated jacket is a lithium battery powered jacket with a built-in heating system designed for cold weather work, activities and sports. Compared with chemically heated jackets with disposable chemical packs and heat storage jackets with gel packs that require microwave heating, battery-powered heated jackets that can be recharged are currently the most popular and most efficient type of heated jackets. Unlike regular jackets, heated jackets provide constant warmth with three levels of adjustment regardless of the outside temperature. High-quality heated jackets at a premium price are capable of generating and providing up to 10 hours of adjustable, long-lasting warmth.
The popular Heated jacket currently on the market looks similar to an ordinary jacket from a distance. It is designed with long sleeves, zippers, pockets, and a one-piece hood. Some have options such as laminated tape and reflective tape. The difference is that the heated jacket has easily accessible temperature adjustment buttons, integrated indicator lights, and hidden pockets for connecting USB power cords and battery packs, while traditional jackets do not.
As functional clothing, heated jackets are not only warm but also stylish. With leading heating technology and functional design, if you are worried about temperature changes during the cold season when you are doing outdoor activities, working, exercising, or commuting to work, then a battery-powered jacket may be your best choice.
As the OEM/ODM heated jacket manufacturer and supplier, BOWINS Garment offers a variety of custom heated jackets for men and women in various sizes and styles for global brands with our 15+ years of industrial experiences and expertise.
2. How Does Heated Jacket Work?
Current heated garments, including heated jackets, use similar heating elements. The heated jacket has a special pocket that can hold a lithium-ion battery. Heated jackets work similarly to heated blankets, heated socks, heated boots, heated seats, and more. The heated jacket is equipped with heating elements on the chest, back and waist, and is powered by 5V, 7.4V and 12V battery packs in the inner pocket.
Three buttons on the jacket can adjust and control different heating zones as well as heat levels. The button can also control whether to light the button light and adjust the low, medium and high levels of heating temperature. With improvements in battery density and efficiency, heated jackets can now provide up to 12 hours of continuous warmth on the lowest heat setting. The battery can also last up to 4 hours if all heating zones are set to their highest level.
Heated jackets are battery powered and use heating elements to generate heat in specific areas, providing warmth and comfort. Users can adjust the heating area and temperature as needed to meet different warmth needs.
3. How Much Does Heated Jacket Cost?
BOWINS Garment has specialized in designing and manufacturing heated clothing for 15+ years, and has an annual manufacturing capacity of 1 million pieces of heated clothing. We provide OEM/ODM services for many global brands. Below, we systematically analyze the cost of heating clothing from the perspective of the manufacturer.
3.1 Design Cost
Heated jacket is a kind of functional clothing. While meeting the design requirements of comfort, fit, and fashion similar to ordinary jackets, it also needs to be designed with multiple layers, heating, and lamination to achieve waterproof, windproof, breathable, warm, and other functions; at the same time, it must Design processes, templates, tooling and fixtures for efficient and high-quality mass production. Therefore, the design of heated functional jackets is more complex than ordinary jackets, which also results in higher design costs for heated garments. Generally speaking, design costs account for 10-20% of clothing costs.
BOWINS Garment has a clothing design team of 60 people, equipped with 3D clothing design software and professional equipment and tools. Combined with our 15+ heated clothing design experience and knowledge, we provide ODM services for many European and American brands.
3.2 Material Cost
Since heated jackets are primarily designed for outdoor sports, activities, and work in cold environments, their multi-layer design and functionality require a variety of high-cost fabrics. Such as sweat-wicking and breathable fabrics on the inside, and waterproof and windproof fabrics on the outside. Typically, most heated jackets are made of canvas, nylon, polyester, or other materials. Different fabrics have different costs. In the current market, high-tech fabrics are constantly emerging. Fabrics using new high-tech technologies cost more. Fabric is the largest cost of clothing. For other accessories, such as zippers, taped strips, reflective strips, buttons, threads, etc., we have always used internationally renowned brands to ensure quality and delivery time. Material costs generally account for 30-50% of the cost of the entire heated jacket.
BOWINS Garment has a stable and mature raw material supply chain system, and China has completed various R&D and manufacturing industry chains. We have a deep understanding of customer and market requirements, and in-depth cooperation with fabric suppliers. Coupled with our production scale, we can quickly obtain high-quality raw materials from material suppliers at reasonable prices. We also have our own large raw material warehouse, stocked with most commonly used raw materials, to shorten the delivery cycle as much as possible.
3.3 Manufacturing Cost
The manufacturing process of heated jackets includes template, tooling and fixture manufacturing, proofing, fabric cutting and sewing, inspection, and packaging. BOWINS Garment’s dedicated IE department will manufacture templates, tooling and jigs before mass production of the heated jackets. At the same time, proofing is used to confirm the rationality and effect of the process. If it is feasible through evaluation, training on process methods, templates, tooling and fixtures will be carried out. Labor and material losses also add to manufacturing costs. But it can effectively improve production efficiency and ensure high-quality products. Manufacturing costs such as fabric cutting, sewing, inspection, and packaging depend on special equipment, degree of automation, skilled workers, and production batch size.
Unlike shirts, sportswear, etc., heated clothing is generally packaged in cartons with internal sealing, and its cost is relatively high.
The quality inspection process is also relatively complex. Since the batch size of heated jackets is much smaller than that of suits, shirts and even ordinary jackets, and it increases the cost of heating system sewing, pre-and post-production testing and quality inspection, the manufacturing cost of heated jackets is much higher than that of ordinary jackets.
In total, heated jackets typically cost $10-20 to manufacture, accounting for 10-15% of the cost of heated clothing.
3.4 Heating System Cost
A heated jacket heating system mainly consists of a heating element, a controller, and a battery. Compared with ordinary jackets, the heating system becomes an incremental component of the heated jacket, bringing additional costs.
3.4.1 Heating elements
Current heating suits, heated socks, heated boots, heating blankets, heated chairs, etc. use similar heating elements, mainly including copper wires, aluminum wires, carbon fibers, graphene, etc. designed and integrated heating sheets. A heated jacket usually has three heating sheets at the front, back and waist. Due to special needs, some jackets are also designed with heating sheets on the neck. The cost will be different depending on the area size, number of pieces, and materials of the heating plates.
3.4.1.1 Copper or aluminum wire heating element cost
Currently on the market, cheap heated jackets use heating sheets woven with copper or aluminum wires, which feature low cost, but slow heating speed and low efficiency, and the heated jackets are easily damaged when stacked or washed; the cost is low. The heating chip manufacturers, quality and batch sizes are different, and the heating area and quantity of the heating chip are different. The cost of each set of jacket heaters ranges from approximately $2-8.
3.4.1.2 Carbon fiber filament heating element cost
Most mainstream heated jackets are lined with carbon fiber filaments to heat specific areas. They are soft, have high heating speed and efficiency, and are not easily damaged. The cost is relatively high. Due to factors such as technology and batch size, the cost performance is currently the best and the most widely used. Carbon fiber filament heating elements cost approximately $5-15 per heated jacket.
3.4.1.3 Graphene heating element cost
Most high-end brands on the market choose graphene. The thickness of graphene is only one-tenth of a human hair. It is the lightest and thinnest material. It has the best electrical and thermal conductivity and is 200 times stronger than steel. It is used in the heating field, especially in extreme cold temperatures below -20 degrees. Heating has obvious advantages in the scene. Each heated jacket graphene heating element costs approximately $5-8.
3.4.2 Control system
The heating clothing control system includes buttons, control software and chips, which realize three-level control of the heating system and color-changing indicator lights, and generally account for 5-10% of the overall cost. If you need to add advanced functions such as mobile phone APP control, Bluetooth communication, flexible photovoltaic access, and flexible display, the cost will increase significantly.
3.4.3 Battery pack cost
Heated jackets generally use 5V, 7.4V and 12V lithium batteries, and the battery capacity generally ranges from 4480 mAh to 20,000 mAh. Famous brands of heated clothing will include batteries as standard equipment, and the prices are also very high. For example, each battery costs from 10 to 30 US dollars. In order to control costs and selling prices, general brands will not equip batteries as standard. From the perspective of a heated clothing manufacturer, we recommend that you consult the brand when choosing a battery for heated clothing. The voltage, power, control chip, heating element and control system of the battery are matched. Since there are many battery brands online, the control methods vary. If the batteries are mismatched, the control system may be burned out.
3.5 Package Shipment Cost
The main clothing manufacturing countries include China and Southeast Asian countries such as Vietnam, Bangladesh, Myanmar, and the Philippines. China has a highly competitive apparel industry chain, with low overall supply chain and packaging and transportation costs. The cost of shipping ready-made garments depends on air, sea and land freight, as well as the distance from the manufacturer to the destination country. BOWINS Garment works closely with brand owners to provide various transportation methods and reduce logistics costs through long-term logistics partners and distribution methods.
3.6 Brand Promotion Cost
The cost of heated clothing brand promotion is a necessary cost. Many heated jacket brands on the market have to pay a large cost whether they are promoted online or offline, which will be amortized to each heated jacket. Different brands have different promotion costs.
Item | Portion | Remark |
Design proportion | 10-20% | The design is entirely up to the client. Some customers invest a lot of money in research and development. |
Proportion of material cost | 30-50% | Products with high technical content, the more expensive the material costs. The proportion of material cost in the whole garment will also be higher. |
Labor cost ratio | 10-20% | The more complex the product process, the higher the labor cost ratio will be. |
Heating system proportion | 10-25% | Different customers will choose different kinds of heating systems, and the location, size and number of heating sheets will be different. The choice of heating system will also directly affect the cost of clothing prices. |
Any clothing needs branding. It is a necessary cost. Many heated jacket brands on the market have to pay a large cost whether they are promoted online or offline, which will be amortized to each heated jacket. Different brands have different promotion costs.
4. What Are Famous Heated Jacket Brands?
These are just a few examples of famous heated jacket brands. It’s important to note that there are other brands available in the market, each with its own unique features and designs. When choosing a heated jacket, it’s recommended to consider factors such as heating performance, durability, battery life, and customer reviews to find the brand and model that best suits your needs.
4.1 ORORO
The ORORO Classic Heated Jacket is known for its simplicity and fast heating. With a user-friendly interface and a single button operation, temperature adjustment is effortless. In just 54 seconds, the jacket reaches a warm and cozy level, offering instant comfort.
4.2 ACTIONHEAT
The ACTIONHEAT Women’s Heated Softshell Jacket provides the ideal softshell style for women. With a slim fit and a 94% polyester, 6% spandex fabric, it offers four-way stretch for flexibility. Waterproof and breathable, it keeps you protected while ensuring comfort. The jacket’s fleece lining provides exceptional warmth. Whether hiking or running errands, it combines style and functionality for all-day coziness and comfort.
4.3 Venustas
The Venustas heated jacket with battery pack is highly acclaimed for its outstanding comfort and stylish design. This jacket provides a warm and cozy experience, heating up rapidly and effectively, especially in the chest and upper back regions. By blending the functionality of a puffer jacket with the additional warmth of heating elements, it creates a snug winter cocoon.
4.4 Milwaukee Tool
Milwaukee Tool is a leading manufacturer of power tools and heated gear. They specialize in heated jackets for professionals working in demanding environments. Their jackets are known for their durability and long-lasting battery life.
4.5 DEWALT
DEWALT is another reputable brand that produces heated jackets for professionals. They focus on creating durable and rugged jackets that can withstand tough working conditions. DEWALT’s jackets often incorporate advanced heating technology.
5. Who Is The Reliable OEM/ODM Heated Jacket Manufacturer?
BOWINS Garment is the reliable OEM/ODM heated jacket manufacturer and supplier, we make quality heated clothes in bulk order for global brands at best factory price.
Since its establishment in 2007, BOWINS Garment has been dedicated to developing lean manufacturing capabilities for small and medium-sized batches of heated clothing. With over 600 employees and an annual output of more than 1 million pieces of heated clothes, BOWINS Garment offers a comprehensive range of custom heated garments, including heated jackets, heated vests, and heated pants.
Since 2015, BOWINS Garment has continuously enhanced its product design and process optimization abilities. Their technology center, consisting of over 120 R&D and design experts, focuses on improving OEM/ODM service capabilities, including fabric development, product design, process optimization, and intelligent manufacturing.
The primary production base of BOWINS Garment is located in Tai’an, Shandong Province, with two self-owned factories and multiple partnered garment factories within a 200-kilometer radius. They have also established a global supply chain system, collaborating with leading fabric, heating system, and accessories suppliers. In 2003, they invested in establishing a manufacturing base in Bangladesh to better serve global customers.
In 2019, the clothing ERP system was implemented, enabling full-process management and information sharing. This system efficiently manages tens of thousands of raw and auxiliary materials, as well as all orders, significantly enhancing production efficiency and delivery capabilities.
BOWINS Garment’s heated clothes stand out due to their high quality, competitive cost, and timely delivery. They have established long-term strategic partnerships with renowned global garment brands, serving clients in Europe, America, UK, Canada, Australia, Japan, South America, South Korea, Russia, Southeast Asia, and more.
6. Summary
The cost of different heated jackets can vary widely, depending on a combination of many factors, including design costs, raw material costs, manufacturing and packaging costs, shipping costs, and branding costs. In addition, functional requirements, market conditions and geographical location also affect the cost of heated suits.
Through our system analysis, we can see that the heated jackets provided by high-quality heated jacket manufacturers and brands are of high cost, good quality, and high configuration. Of course, the purchase price is also high.
BOWINS Garment has specialized in manufacturing heated garments for 15+ years. We have rich OEM/ODM experience and experts, supply chain capabilities, manufacturing plants, and cost and quality control capabilities. If you are a consumer, please refer to our recommended brands of heated clothing to purchase. If you are a brand owner, please contact us. We are willing to become your long-term partner and jointly develop the heating clothing market.
